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The footprint for the entire system is 30-foot by 50-foot. A single phase 200-amp
electrical service was required as well as propane feed to the edge of the concrete pad.
Components of the system include:
• Walking floor feed bin
• Hydraulic ram feed system
• Primary gasification unit – 36 square feet of reaction floor designed to process up to
12 tons per day of turkey litter – including walking floor bottom to remove ash from unit
• Refractory lined transition ducting from the gasifier to the oxidizer
• Thermal oxidizer
• Refractory lined stack
• Three air fans and various air ducting
• Hydraulic power pack
• Motor Control Center including PLC system and variable frequency drive controls on
many components
• Roto-phase system to convert single phase power to 3-phase
• Step up transformer to increase voltage from 240 volts to 480 volts
• Remote access feature
• Ash auger to take material away from the gasifier
• Propane start up burner for the gasifier and modulating propane oxidizer burner to
prevent smoking during start up and during operation in the event fuel quality is too poor
to operate alone and stay within operating parameters
The energy application equipment includes:
• Refractory lined drop out box – attached between the bottom of the stack and the heat
exchanger to remove particulate prior to hot oil tubes.
• Hot air to hot oil heat exchanger designed to convert between 2 and 3 MMBTU/hr. of
energy to hot oil operating at up to 425 degrees.
• Induced draft fan
• Hood and ducting to connect the exhaust from the heat exchanger back into the stack
• Hot oil pump and tank
• Fan coil to receive hot oil and deliver hot air to turkey house – system is designed to
provide 10,000 CFM to the house, and increase air temperature from -10 degrees to 90
degrees.
• Hot oil piping and controls to distribute and monitor oil flows.
• Air ducting from the fan coil to inside of the barn to supply the hot air into the barn.
• The fan supplying the air to the barn is a single phase unit and is totally separate from
the gasification power system. This allows the fan to be used during warmer weather to
supply cooling air to the barn without the gasification system operating.
electrical service was required as well as propane feed to the edge of the concrete pad.
Components of the system include:
• Walking floor feed bin
• Hydraulic ram feed system
• Primary gasification unit – 36 square feet of reaction floor designed to process up to
12 tons per day of turkey litter – including walking floor bottom to remove ash from unit
• Refractory lined transition ducting from the gasifier to the oxidizer
• Thermal oxidizer
• Refractory lined stack
• Three air fans and various air ducting
• Hydraulic power pack
• Motor Control Center including PLC system and variable frequency drive controls on
many components
• Roto-phase system to convert single phase power to 3-phase
• Step up transformer to increase voltage from 240 volts to 480 volts
• Remote access feature
• Ash auger to take material away from the gasifier
• Propane start up burner for the gasifier and modulating propane oxidizer burner to
prevent smoking during start up and during operation in the event fuel quality is too poor
to operate alone and stay within operating parameters
The energy application equipment includes:
• Refractory lined drop out box – attached between the bottom of the stack and the heat
exchanger to remove particulate prior to hot oil tubes.
• Hot air to hot oil heat exchanger designed to convert between 2 and 3 MMBTU/hr. of
energy to hot oil operating at up to 425 degrees.
• Induced draft fan
• Hood and ducting to connect the exhaust from the heat exchanger back into the stack
• Hot oil pump and tank
• Fan coil to receive hot oil and deliver hot air to turkey house – system is designed to
provide 10,000 CFM to the house, and increase air temperature from -10 degrees to 90
degrees.
• Hot oil piping and controls to distribute and monitor oil flows.
• Air ducting from the fan coil to inside of the barn to supply the hot air into the barn.
• The fan supplying the air to the barn is a single phase unit and is totally separate from
the gasification power system. This allows the fan to be used during warmer weather to
supply cooling air to the barn without the gasification system operating.
P&J Products - Installation